No Production Visibility
Production managers don't know which orders are delayed, which looms are idle, or which dyeing machines are overloaded until it's too late.
SUTRAM Production
SUTRAM Production
Complete textile manufacturing management for fabric mills, weaving units, and processing houses.
Overview
Digitize every stage of textile manufacturing
SUTRAM Production digitizes every stage of textile manufacturing—yarn procurement, warping, sizing, weaving, processing, dyeing, printing, finishing, inspection, packing, and dispatch.
Unlike generic manufacturing software, SUTRAM Production understands textile-specific workflows: beam planning with end count optimization, loom allocation based on reed width and pick rate, dye-lot creation with shade band tracking, and finishing operations with piece merging and splitting.
Production managers get real-time visibility into machine status, work-in-progress inventory, and order completion rates. Shop floor operators log production data through simple mobile interfaces. Accountants receive automatic cost updates as materials move through each process.
Pain Points Solved
Challenges we eliminate on the shop floor
Communication Gaps
Sales teams promise delivery dates without checking production capacity. Storekeepers issue yarn without tracking beam planning status.
Delayed Production
Manual planning leads to 20-30% delays in order completion. Beam fall, loom breakdowns, and dye-lot rework go untracked.
Poor Planning
Without systematic warping and sizing planning, weaving units face frequent yarn shortages and beam changes.
Manual Tracking
Production registers, wage sheets, and quality inspection reports maintained manually lead to errors and reconciliation delays.
Features
Built for textile manufacturing reality
Production Planning & Control
Plan warping beams, sizing schedules, and loom allocations based on order priorities, machine availability, and yarn stock. Automatic capacity calculation and bottleneck detection.
Yarn Management
Track yarn receipts by count, twist, and blend. Monitor cone stock, warp/weft consumption, and beam-wise yarn issuance.
Warping & Sizing
Beam planning with end count optimization. Sizing ledger for warp yarn, beam tracking, and wage calculation.
Weaving
Loom-wise production tracking, efficiency monitoring, mending logs, and beam fall reporting. Real-time OEE calculation.
Processing, Dyeing & Printing
Dye-lot creation, recipe management, shade matching, chemical consumption tracking, and job card generation.
Finishing
Finishing lot control, piece merging and splitting, and shade category management.
Inspection & Quality Control
4-point quality inspection system, defect tracking, fabric grading, and quality reports.
Packing & Dispatch
Roll packing, labeling, carton-wise dispatch planning, e-way bill generation, and delivery tracking.
Machine Monitoring
Live visual map of factory floor showing machine status, current jobs, idle time, and maintenance alerts.
Reports & Analytics
Production efficiency, order completion rates, machine utilization, yarn consumption, and fabric wastage reports.
Module wise Dashboard
Explore production modules with live visuals
Select a module tab to preview its dashboard and workflow focus.
PPC
Plan production capacity, schedules, and order priorities across the mill.
Yarn ManagementWarpingSizingWeavingProcessingDyeingPrintingFinishingInspectionPackingDispatchProduction PlanningMachine MonitoringQuality ControlInventorySalesPurchaseAccountingGSTHRMSPayrollReportsAnalyticsApproval WorkflowNotifications
Benefits
Outcomes your teams will feel
Real-time production monitoring across all stages
Production planning with automatic capacity calculation
Workflow automation reducing manual work by 60%
Machine monitoring with live status and OEE tracking
Operational transparency for sales, production, and management
Better machine utilization and reduced idle time
On-time delivery improvement by 40%
Improved productivity through bottleneck elimination
Process Flow
Yarn to finished fabric—tracked at every stage
A complete manufacturing flow from yarn intake through packing and dispatch.
Industries
Built for manufacturing-led textile businesses
Industry visuals scroll continuously—one after another in an infinite loop.
Fabric Manufacturers
End-to-end control from yarn to finished fabric for manufacturing units.
Textile Mills
Multi-stage mill operations with planning, weaving, and finishing visibility.
Weaving Units
Loom allocation, efficiency tracking, and beam-to-cloth workflow control.
Processing Houses
Job cards, chemical tracking, and lot status across processing stages.
Dyeing Units
Shade bands, recipes, rework monitoring, and dye-lot accountability.
Printing Units
Print job tracking, material issue, and finishing handoff management.
Yarn Manufacturers
Cone stock, blend tracking, and issuance into warping and weaving.
FAQ
Production FAQs
Yes. SUTRAM includes job work management for dyeing, printing, and processing sent to outside vendors. Track material issuance, receipt, and reconciliation.
Yes. Configure shifts, assign operators, and track production by shift with automatic wage calculation.
Yes. Loom-wise production tracking with efficiency, mending, and beam fall reporting for each loom.
Yes. Dye-lot creation, shade band tracking, chemical consumption, and rework monitoring for dyeing and processing.
4-point quality inspection system with defect tracking, fabric grading, and quality reports.